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Question

State (i) composition (ii) reason for alloying (iii) one use of each of the following alloys.
(i) Brass
(ii) Bronze
(iii) Duralumin
(iv) Solder [fuse metal]
(v) Stainless steel

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Answer

AlloyCompositionReason for alloyingUse
1. BrassCu [60 – 80%], Zn [40 – 20%]Hard, Lustrous, easily cast, malleable, ductileElectrical fittings, decorative articles
2. BronzeCu [80%], Zn [1%], Sn [19%]Hard, brittle, takes up polishStatues, medals, coins
3. DuraluminAl [95%], Mg [0.5%], Mn [0.5%], Cu [4%]Al – imparts lightness, Mg – imparts strengthAircrafts, light tools, cooker
4. Solder [fuse metal]Pb [50%], Sn [50%]Sn – lowers melting point of alloyElectrical fuse, Soldering purposes
5. Stainless steelFe [75%], Ni [10%], Cr [15%], C [.5%]Ni, Cr – imparts lustre, C – imparts hardnessUtensils, cutlery, surgical instruments

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Metallurgy

Give reasons for the following pertaining to Hall Herault’s process.
(i) The fusion temperature of the electrolyte has to be lowered before conducting the electrolytic reduction.
(ii) The constituents of the electrolyte in addition to one part of fused alumina contains three parts of cryolite and one part of fluorspar.
(iii) A layer of powdered coke sprinkled over the electrolytic mixture, protects the carbon electrodes.
(iv) It is preferred to use a number of graphite electrodes as anode, instead of a single graphite electrode.

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